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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料機 產品

熱噴涂料機 (噴鋅機,噴鋁機,噴鋅鋁料材料機)系

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑系類流程:以某一熱原將噴塑原產品(數據線或粉材)預熱,吸熱的原產品導致了熔融或半熔融的情形的粒子,那些粒子以縮短新鮮空氣為運轉以必要的運行速度撞擊并火成巖在基軀干面上方,導致了有著必要因素的噴塑層。

·以可以提供熱力的與眾不同,可構成揮發法和電暖法。后者涉及揮發火苗粉末涂裝、爆粉末涂裝及飛速火苗粉末涂裝(HVOF);再者還有電弧焊接噴砂及等鋁陽鐵離子噴砂(又分臥式儲罐等鋁陽鐵離子噴砂與水穩等鋁陽鐵離子噴砂)。噴砂的工藝對耐磨涂層導致關鍵性印象的是噴砂的溫度表(嚴謹的說,是溶滴挑戰試驗基人體面時的的溫度表)和溶滴挑戰試驗表皮的快慢。

·斯特爾熱噴漆設計主耍應用在電力塔、燈桿、公路橋梁、水閘們、油船等成分件大的面積高效防腐材料及制漿烘缸、印刷版輥、曲軸等產品的漆層損耗的噴漆解決,還適應用在電容(電容器)、電瓷這個行業的金屬電極噴漆等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

耐磨涂層功能模塊 Coating function

合理性歐美F.N.LONGO對熱噴涂工藝鋁層的類別方式,鋁層按用途可包括:

1、耐磨納米涂覆損納米涂覆。涉及到抗粘有劃痕、外層困倦劃痕納米涂覆和耐沖濁納米涂覆。在當中有一些的情況也有抗低溫環境(<538C)輪胎磨損和抗中高溫(538~843C)磨花鋁層之分。

2、耐中高溫抗脫色鍍層。這類鍍層收錄中高溫階段(表中有脫色節日氣氛、蝕化性有毒氣體、遠遠超出843℃的沖蝕及熱障)和熔融輕金屬操作過程(其中的有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所適用的納米涂層。

3、抗典雅和浸漬耐侵蝕納米涂層。典雅耐侵蝕其中其中包括工農業氣體、鹽性氣體、田野氣體等引起的耐侵蝕;浸漬耐侵蝕其中其中包括品飲水談水、非品飲水談水、熱談水、氯化鈉、物理化學和調味品工作等引起的耐侵蝕。

4、電導和功率阻值耐磨表層。此種耐磨表層適用電導、功率阻值和屏弊。

5、恢復原狀寬度涂膜。這種涂膜用作鐵基(可車削加工與可銑削的冷軋鋼和耐蝕鋼)和有色板塊不銹鋼(鎳、鈷、銅、鋁、鈦及大家 的合金類)紡織品。

6、機械化器件寬度把控好涂膜。此種涂膜可磨。

7、耐生物碳有機化學式灼傷納米涂層。生物碳有機化學式灼傷其中包括各方面酸、堿、鹽,各方面生物碳物和各方面生物碳生物碳有機化學式導電介質的灼傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴漆機器設備國產

新產品優勢特點 Product features

高速收費站的電弧放電焊接涂裝機是我們集團研制成功建設的一款設備。它是以電生成電弧放電焊接為熱原,將塑料絲融化,以擠壓氧氣通過霧化吸入及一系列冷卻,將需涂裝用塑料絲吹成微細小粒,高速收費站的噴向由異常處理鑄件表皮,賺取非常完美納米涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

不適用規模 Applicable scope

1. 電力塔、中介、水水閘、漁業等鋼形式噴鋅噴鋁防蝕。

2. 制漿烘缸、彩印輥、曲軸等產品從表面損耗的涂裝修護。

3. 濾波電容、電瓷相關行業的金屬電極靜電粉末噴涂等。

4. 水器四管、制粉軟件(高壓風機槳葉及蝸殼)、滾筒、烘缸、軸類、鑷子等防磨抗腐蝕噴涂工藝層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

設備應用Model

STR-400

STR-400A

STR-250-D

發送直流電壓Input voltage

3相AC380V、50Hz

額定負載傷害電機功率Rated output power

18kw

13kw

7kw

額定容量電壓Rated current

400A

300A

250A

輸送的電壓Output voltage

21~45V

18~42V

14~36V

 

短路電流率Load rate

60%

電壓降調控級數Voltage regulation series

粗、細調各3檔、共9檔

寸尺寸尺Envelop dimensions

600×460×850

單重Weight

215kg

195kg

140kg

耐壓檔次Insulation class

E

 

常見的技術技術指標 Main technical parameters

噴塑建材

Spray materials

橡膠線直徑

Wire diameter(mm)

常見事情交流電

Common working current(A)

負載直流電壓

load voltage(V)

選擇空氣當中帽通徑

Choose air hat caliber(mm)

噴涂工藝質量

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高碳鋼板絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼管條Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金屬絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套儀器由速度脈沖噴槍、脈沖粉末噴涂24v電源成分。另需搭配儀器:冷空標準氣減小機、冷空氣當中濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

水汽水壓

Air pressure

放入電壓

Input power

傳輸功效

Output power

模擬輸出負載電流

Load voltage output

開關電源含水量

Power weight

調正電流電壓

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

主要采用整體式電機控制氣、電旋鈕,操作使用更方便簡潔,可實現目標長范圍登高工作。

物體著陸轉速達420m/s上述。

載荷氣浪線速度達600m/s。

涂膜沉積物率高于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍毛重

Gun weight

氣氛重壓

Air pressure

氣流消耗脂肪量

Air consumption

送絲重力

Send silk gravity

變頻調速條件

Speed range

投入端電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級調節

≤24V(直流電源)

 

噴塑專用設備系列作品

1、電弧放電噴涂料機重點主要用于鋼格局的大戶型面積防腐材料及破損或加工處理疏忽的零件外表清理和化學合成電解電容導電金屬涂層等。

2、主要的噴涂工藝的材料:鋅、鋁等。

3、結合不一樣的工作的條件的工作要,該脈沖噴槍可調整在數控磨床上對原則的大軸類確定噴漆。

4、支持拉式焊弧放電噴槍,推式焊弧放電噴槍也會令用。

5、該主機電源將噴槍載荷把控好、送絲變速、實驗室氣體管道閥門集渾身是很理想的電弧放電噴粉末噴涂裝置。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接涂裝:
焊弧不銹鋼焊接線纜靜電粉末噴砂工藝是一個項切合了不銹鋼焊接技藝的簡潔明了性和輕便性的熱靜電粉末噴砂工藝技能,這種優質的界面凈化工作技能實際效果上還也可以在很多地方簡單方便地施用。還有,焊弧不銹鋼焊接靜電粉末噴砂工藝設備的給料機性能使之還也可以理想化地應該用于大范圍界面凈化工作領域,舉例中中型房屋建筑的鋼架結構特征和中中型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖焊接焊接電子線熱噴塑將電子線徹底刪除文件溶化、做霧化,并將液滴噴涌到鋁件從表層。該加工制作工藝 選用脈沖焊接焊接煮沸,而非是選用氧-燃油火苗汽化石油氣金屬。在一倆個直連線系統的里,脈沖焊接焊接抑制倆個填裝了需噴塑的物質的電子線反相極頭,電子線的交叉重合點一直標記在擠壓空氣質量噴涌頭遠處,當脈沖焊接焊接存在的熱能量溶化電子線,噴涌頭將熔融液滴噴灑到鋁件從表層。廠家送料器將每種電子線保持原的原材料保障脈沖焊接焊接噴塑和汽化石油氣的原材料的市場機制。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各方面零件衛生防護、玻璃鋼防蝕涂料的機器。為嚴防零件外壁的脫色,去年通常都來乳膠漆呵護,其玻璃鋼防蝕涂料時間通常在3-5年,這樣要一般性來搶修、保養,投入非常多的人為財力物力。現來零件外壁噴砂后噴鋅、再汽修店的噴漆流程加上呵護,玻璃鋼防蝕涂料時間能達30年之內不要保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。